About Caesarstone – Helpful Information
One of the most popular hard surface materials used in homes all over is engineered quartz. One of the brands of quartz available to consumers is Caesarstone. Quartz materials such as Caesarstone are very desirable and continually are selected to be the material used for all sorts of hard surfaces. In this post, we will consider some basic information about Caesarstone, including what it is, fabricating it, and how to care for it.
What Quartz Is Made Of
Engineered quartz is a combination of raw materials, polymer resins and coloring pigments mixed together into a composite material. This composite is then heated an formed into a slab. The mixture varies in percentage by weight for each of the above ingredients. The ranges generally used by the companies that produce engineered quartz are:
- +90% Crushed Raw Quartz and Other Raw Materials
- -10% Polymer Resins for Binding and Coloring Pigments
The process by which engineered quartz slabs are made consist of mixing certain ingredients together to form a composite. This composite is then formed and the air is removed from the mixutre. After that, the mixture is baked at a high temperature and then cooled. The ingredients that are mixed to produce the slab are:
- Polymer Resins
- Coloring Pigments
- Natural Stone Aggregate
The ingredients may vary to a degree, but the overall recipe is pretty consistent.
As mentioned, most of the engineered quartz falls within those parameters, but Caesarstone might have a mix that varies from that guideline. The best way to determine the exact mix for Caesarstone is to check out the information on the website for Caesarstone. And keep in mind, companies are constantly adjusting their recipes and protocols to tune the product.
Quartz Popularity & Caesarstone
There are many reasons that people choose quartz to be the material for their surfaces. Kitchen countertops, bathroom vanities, and even shower walls are often times fashioned from quartz. In fact, many online resources make mention of the benefits and/or reasons that quartz (including Caesarstone) is an appealing choice.
The popularity of quartz cannot be denied and there are a number of ways to see this is true. Notice the following statement taken from an article on the Consumer Reports website:
According to a National Kitchen & Bath Association survey, the vast majority of folks installing counters these days choose quartz. So quartz may appeal to house hunters.
Quartz in general is really a desirable material and that helps Caesarstone as well. In general, the engineered quartz industry has a variety of benefits that get focused on. However, there are usually specific focus points talked about by each brand or manufacturer. For example, notice the point that Caesarstone highlights in its material. On the website Caesaerstone
The manufacturing process begins with a rigorous inspection of all incoming raw materials. These are blended at a ratio of approximately 90% natural quartz aggregates with pigments and polymer resins.
Properties of Engineered Quartz
As we mentioned, quartz surfaces are generally produced following similar processes. The nuances of the process varies, but that doesn’t mean that all are necessarily created equal. There are different grades of quartz just as there are various grades of natural stone. Caesarstone and even other engineered quartz materials though, will promote the following appealing traits:
- Stain Resistance
- Resistant to Scratching
- Easy to Clean
Like other engineered quartz surfaces, Caesarstone no doubt offers variations of the benefits listed above. Additionally, the maintenance and care procedures for Caesarstone will be much the same as the other brands of engineered quartz. We will cover some of those care and maintenance practices shortly, be first, let’s take a look at the color selection.
Caesarstone Color Selection
The colors in which Caesarstone is available is another reason for its success. After all if a company offers a product and the color palette is not chosen carefully, it could mean another trip to the drawing board to create more colors needed by the consumer. Caesarstone has put together the following color selection for the product they offer:
- Empira White 5151
- Primordia 4043
- Airy Concrete 4044
- Alpine Mist 5110
- Atlantic Salt 6270
- Bianco Drift 6131
- Blizzard 2141
- Calacatta Nuvo 5131
- Cement 3040
- Clamshell 4130
- Cloudburst Concrete 4011
- Coastal Grey 6003
- Concrete 2003
- Cosmopolitan White 5130
- Dreamy Marfil 5220
- Eggshell 3141
- Excava 4046
- Flannel Grey 4643
- Fresh Concrete 4001
- Frosty Carrina 5141
- Frozen Terra 4601
- Georgian Bluffs 6134
- Ginger 4330
- Haze 2030
- Himalayan Moon 6611
- Ice Snow 9141
- Intense White 6011
- Jet Black 3100
- London Grey 5000
- Misty Carrera 4141
- Montblanc 5043
- Moorland Fog 6046
- Noble Grey 5211
- Nougat 6600
- Ocean Foam 6141
- Organic White 4600
- Pebble 4030
- Piatra Grey 5003
- Pure White 1141
- Raven 4120
- Raw Concrete 4004
- Rugged Concrete 4033
- Sleek Concrete 4003
- Statuario Maximus 5031
- Statuario Nuvo 5111
- Symphony Grey 5133
- Taj Royale 5212
- Topus Concrete 4023
- Turbine Grey 6313
- Vanilla Noir 5100
- White Attica 5143
- Woodlands 6338
Fabricating Caesarstone Surfaces
Fabricating Caesarstone brings with it some of the challenges that are common to the quartz material. There are some key things that fabrication professionals need to be aware of if they choose to begin working with Caesarstone – or another brand of quartz for that matter.
Dust Collection Equipment for Caesarstone Fabrication
Nearly all hard surface materials used in construction projects contain at least some silica. When this material is cut, shaped, or polished, it creates dust. Those dust particles contain silica that can be dangerous if inhaled. So, when working with Caesarstone, it is recommended that quartz fabrication dust collection equipment be used. Having the proper dust collection equipment can keep your working environment as free of respirable silica as possible.
Caesarstone Fabrication Water Treatment
Even after the quartz dust is removed, it could still be a potential hazard. For example, some Caesarstone fabricators are running wet tools that produce a slurry. This slurry is produced when water traps the particles that would become air particulates. The slurry is then processed using a quartz water treatment plant to separate the particles from the water. Then, the water is sent back to the shop where it can be used again to fabricate more Caesarstone surfaces.
Proper Tools for Caesarstone Fabrication
When working with engineered stone, many of the tools are the same as they would be for cutting or fabricating natural stone. However, there are specific variations of these tools for use on quartz. Let’s look at just a couple of examples.
First, let’s look at diamond polishing pads. When working with Caesarstone, just like other quartz, you need to be aware of the need to keep the material from getting too hot. Excess heat during the polishing process can turn the material a different color. By using either wet polishing pads or polishing pads designed for quartz, you will likely get the best results when polishing Caesarstone.
Another thing to keep in mind is that not all materials have the same hardness. Because Caesarstone is among the harder materials (quartz is very hard), it requires a diamond bridge saw blade for cutting quartz.
Of course, there are other best practices to follow when fabricating Caesarstone but they are too numerous to mention here. The thing to take away form this post regarding Caesarstone fabrication is that there are specific practices and tooling to consider. There is also some equipment that can be used for both natural stone and Caesarstone
How to Care for Caesarstone
Caring for Caesarstone is likewise a matter for consideration. Maintenance and cleaning processes are fairly standard for virtually all kinds of quartz, including Caesarstone. So what is involved?
Although, Caesarstone does not require sealing after installation, there are occasions that can cause it to need to be sealed. There are quartz sealers that exist for treating materials like Caesarstone should they come to need sealing due to improper care.
How to Clean Caesarstone
Cleaning Caesarstone can be very simple. Since Caesarstone is stain resistant, cleaning it is as simple as using the appropriate quartz cleaning solution and not using harsh chemicals or abrasive scrubbing products. Cleaners designed for use on quartz are generally the correct cleaners to use. We do recommend reading the information provided by Caesarstone or whichever quartz surface you are considering to see which kinds of cleaners are approved.
In the end, Caesarstone is one of the brands of quartz available. It has properties that make it appealing as a hard surface material. It also offers its own color selection and it is best fabricated using recommended best practices for working with quartz. And one thing is for sure, there are plenty of reasons for choosing Caesarstone.